Introduction
An advanced clean room engineered for high-precision automotive component manufacturing, providing controlled contamination-free environments with precise temperature, humidity, and pressure regulation to ensure flawless surface finishing.
Technical Specifications
|
Parameter |
Standard Industrial Clean Room |
High-Precision Coating Clean Room |
|
ISO Cleanliness Class |
ISO Class 7 - Class 8 |
ISO Class 5 - Class 6 |
|
Air Exchange Rate |
25 - 40 changes/hour |
60 - 90 changes/hour |
|
Filtration Efficiency |
HEPA H14 (99.995% at 0.3 µm) |
ULPA U15 (99.9995% at 0.12 µm) |
|
Lighting Intensity |
400 - 500 Lux |
≥ 750 Lux (Task-specific) |
|
Wall Panel Material |
Powder-coated electro-galvanized steel |
304 Stainless Steel / Anti-static HPL |
|
Power Supply |
380V / 480V, 3-Phase, 50/60Hz |
Customized to req |
Equipment Composition (System Architecture)
Enclosure System: Double-skin insulated modular wall panels made of anti-static, anti-bacterial powder-coated steel or stainless steel.
Air Purification Units: Fan Filter Units (FFUs) integrated with high-efficiency HEPA/ULPA filters and primary/secondary pre-filters.
HVAC & Air Handling: Dedicated cleanroom air conditioning boxes equipped with chilled water/direct expansion coils and precision humidification modules.
Lighting & Electrical: Sealed, flush-mounted LED cleanroom light fixtures (≥ 500 lux at working level) complete with emergency backups.
Airlock & Access Control: Interlocked pass boxes, air showers, and automated sliding doors designed to maintain pressure integrity.
Core Technical Performance Highlights
Cleanliness Class: Guaranteed compliance with ISO Class 5 to Class 8 (Class 100 to Class 100,000) standards.
Airflow Velocity & Uniformity: Laminar or turbulent airflow design ensuring 0.45 m/s (±20%) velocity with HEPA/ULPA filtration efficiency of 99.995% at 0.3 µm.
Environmental Control: Precise temperature regulation within ±1°C and relative humidity control within ±5% RH.
Pressure Differential: Automated static pressure monitoring maintaining positive or negative differentials (≥ 15 Pa) to prevent cross-contamination.
Industry Applications
Automotive Components: Provides ultra-clean environments for precision injection molding, hard coating lines, and interior/exterior plastic assembly.
Electronics & Optics: Delivers contamination-free zones for assembling sensitive electronic enclosures, sensors, camera lenses, and display screens.
Medical Device Production: Ensures sterile, dust-free manufacturing conditions compliant with strict regulatory standards for medical plastics.
OEM / Customization Capabilities
Scalable Footprints: Flexible modular designs easily expanded or reconfigured as production capacity grows.
Specialized Integration: Custom cutouts and reinforcement frames for heavy automated coating plants, conveyor systems, and robotic cells.
Lighting & Utilities Integration: Pre-piped medical/process gas lines, compressed air drops, and hidden electrical channels.
Why Partner With Us
Turnkey Execution: Comprehensive end-to-end management from architectural design and manufacturing to on-site installation and validation.
Certified Quality: Rigorous in-house testing and full ISO/CE compliance to guarantee zero-risk audit readiness.
Global Support: Responsive technical assistance, guaranteed spare parts availability, and 24/7 uptime protection.
Quality Assurance & Compliance
In-House Pre-Shipment Validation: Every unit undergoes rigorous performance testing for particle count, airflow, and pressure integrity before delivery.
Strict Defect Control: Adheres to Six Sigma manufacturing standards to maintain high first-pass yields and keep defect rates below 0.1%.
Certified Traceability: Fully compliant with ISO 9001:2015, CE, UL, and ISO 14644 standards, with complete material traceability (MTRs) for every component.
Packaging & Logistics
Production & Lead Times: Fast prototyping within 10–15 business days and standard system manufacturing delivered within 6–8 weeks.
Export-Grade Protection: Components are vacuum-sealed with moisture barriers and packed in ISPM 15-compliant crates to ensure damage-free international transit.
Global Shipping Flexibility: Supports multiple Incoterms (FOB, CIF, DDP) via secure, established ocean and air freight partnerships.
FAQ
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