Clean Room

Clean Room

Details
An advanced clean room engineered for high-precision automotive component manufacturing, providing controlled contamination-free environments with precise temperature, humidity, and pressure regulation to ensure flawless surface finishing.
Category
Clean Room
 
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Description
Technical Parameters

Introduction

 

An advanced clean room engineered for high-precision automotive component manufacturing, providing controlled contamination-free environments with precise temperature, humidity, and pressure regulation to ensure flawless surface finishing. 

 

Clean Room
Clean Room

Technical Specifications

 

Parameter

Standard Industrial Clean Room

High-Precision Coating Clean Room

ISO Cleanliness Class

ISO Class 7 - Class 8

ISO Class 5 - Class 6

Air Exchange Rate

25 - 40 changes/hour

60 - 90 changes/hour

Filtration Efficiency

HEPA H14 (99.995% at 0.3 µm)

ULPA U15 (99.9995% at 0.12 µm)

Lighting Intensity

400 - 500 Lux

≥ 750 Lux (Task-specific)

Wall Panel Material

Powder-coated electro-galvanized steel

304 Stainless Steel / Anti-static HPL

Power Supply

380V / 480V, 3-Phase, 50/60Hz

Customized to req

 

Equipment Composition (System Architecture)

 

Enclosure System: Double-skin insulated modular wall panels made of anti-static, anti-bacterial powder-coated steel or stainless steel.
Air Purification Units: Fan Filter Units (FFUs) integrated with high-efficiency HEPA/ULPA filters and primary/secondary pre-filters.
HVAC & Air Handling: Dedicated cleanroom air conditioning boxes equipped with chilled water/direct expansion coils and precision humidification modules.
Lighting & Electrical: Sealed, flush-mounted LED cleanroom light fixtures (≥ 500 lux at working level) complete with emergency backups.
Airlock & Access Control: Interlocked pass boxes, air showers, and automated sliding doors designed to maintain pressure integrity. 

 

Core Technical Performance Highlights

 

Cleanliness Class: Guaranteed compliance with ISO Class 5 to Class 8 (Class 100 to Class 100,000) standards.
Airflow Velocity & Uniformity: Laminar or turbulent airflow design ensuring 0.45 m/s (±20%) velocity with HEPA/ULPA filtration efficiency of 99.995% at 0.3 µm.
Environmental Control: Precise temperature regulation within ±1°C and relative humidity control within ±5% RH.
Pressure Differential: Automated static pressure monitoring maintaining positive or negative differentials (≥ 15 Pa) to prevent cross-contamination. 

 

Industry Applications

 

Automotive Components: Provides ultra-clean environments for precision injection molding, hard coating lines, and interior/exterior plastic assembly.
Electronics & Optics: Delivers contamination-free zones for assembling sensitive electronic enclosures, sensors, camera lenses, and display screens.
Medical Device Production: Ensures sterile, dust-free manufacturing conditions compliant with strict regulatory standards for medical plastics. 

 

Clean Room
Clean Room

 

OEM / Customization Capabilities

 

Scalable Footprints: Flexible modular designs easily expanded or reconfigured as production capacity grows.
Specialized Integration: Custom cutouts and reinforcement frames for heavy automated coating plants, conveyor systems, and robotic cells.
Lighting & Utilities Integration: Pre-piped medical/process gas lines, compressed air drops, and hidden electrical channels. 

 

Why Partner With Us

 

Turnkey Execution: Comprehensive end-to-end management from architectural design and manufacturing to on-site installation and validation.
Certified Quality: Rigorous in-house testing and full ISO/CE compliance to guarantee zero-risk audit readiness.
Global Support: Responsive technical assistance, guaranteed spare parts availability, and 24/7 uptime protection. 

 

Quality Assurance & Compliance

 

In-House Pre-Shipment Validation: Every unit undergoes rigorous performance testing for particle count, airflow, and pressure integrity before delivery.
Strict Defect Control: Adheres to Six Sigma manufacturing standards to maintain high first-pass yields and keep defect rates below 0.1%.
Certified Traceability: Fully compliant with ISO 9001:2015, CE, UL, and ISO 14644 standards, with complete material traceability (MTRs) for every component. 

 

Packaging & Logistics

 

Production & Lead Times: Fast prototyping within 10–15 business days and standard system manufacturing delivered within 6–8 weeks.
Export-Grade Protection: Components are vacuum-sealed with moisture barriers and packed in ISPM 15-compliant crates to ensure damage-free international transit.
Global Shipping Flexibility: Supports multiple Incoterms (FOB, CIF, DDP) via secure, established ocean and air freight partnerships. 

 

FAQ

 

Q: What ISO cleanroom class is typically required for automotive hard coating operations?

A: Most automotive hard coating and painting lines require an ISO Class 6 to Class 7 environment to prevent micro-dust particles from causing surface imperfections.

Q: How are the HEPA filters tested after installation?

A: We perform standard integrity tests (such as PAO/DOP aerosol challenges) during commissioning to verify zero filter bypass leaks.

Q: Can the clean room be integrated with existing factory HVAC systems?

A: Yes, our clean rooms can operate as standalone closed-loop systems with dedicated AHUs or integrate with existing facility chilled water and power infrastructures.

Q: What is the average installation timeframe for a modular clean room?

A: Due to our pre-fabricated modular design, standard installation typically ranges from 1 to 3 weeks depending on overall square footage.

Q: How does the airlock system protect the inner clean zone?

A: Airlocks use electronic door interlocks (preventing both doors from opening simultaneously) and high-velocity air showers to strip personnel and material contaminants.

Q: Are the wall and ceiling panels resistant to harsh cleaning chemicals?

A: Yes, all internal surfaces feature chemical-resistant, anti-bacterial coatings capable of withstanding routine industrial sterilization agents.

Q: Do you provide certification reports for third-party quality audits?

A: Yes, we provide full validation test reports covering airflow velocity, particle counts, and pressure differentials for your compliance records.

 

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